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Cryogenic treatment services · USA

Cryogenic treatment services. Make your parts last longer.

Deep Cryogenics International (DCI) performs deep cryogenic treatment in the USA for the mining, tool and die, and construction industries: a one-time −300 °F process with documented wear-life improvement of 20–60% against the customer's own baseline, about one week door to door, priced by weight, geometry, and material — with shipping, freight, and logistics handled by DCI.

What can you send us?

If it's a hardened, high-carbon, white iron or manganese steel part whose failure mode is wear, it's a candidate. The strongest documented results, by part family and wear mode:

Typical parts and materials
Part familyPublished resultsWear mode addressedTypical materials
Cone crusher mantles & concaves, jaw dies, crusher wear parts20–30% (gold mine, 2024)High-stress & gouging abrasion, impact13–22% austenitic manganese steel, high-chrome white iron
Shovel & bucket teeth, adapters, GET>90% best case · 30–40% mining resultsGouging abrasion, impactManganese & alloy steel castings
Slurry, paste & cyclone pump casings, impellers20–30%Slurry erosion, abrasionHigh-chrome white iron
Gears & drivetrain componentsImproved wear & fatigue life in lab tests on carburized gear steels; no published % (published industry studies, 2007)Contact fatigue, adhesive wearCarburized & hardened alloy steels
Dies, punches & machine tooling40–100%+ tool life on gear-cutting hobs, cutters & inserts (published industry case studies, 2007)Adhesive & abrasive wear, chippingTool steels
Where DCT has less impact: soft, low-carbon, or pearlitic parts generally see little benefit. Send us your part spec and we'll tell you honestly — a "no" costs you nothing. The evidence, including the limits →

How does the service work?

Four steps: quote, ship us parts, DCI treats them with a 72-hour computer-controlled cycle at −300 °F, parts are returned seven days later.

01

Quote

Send part type, alloy if known, and rough weight or quantity. Pricing is based on weight, part geometry, and material. Quotes returned within two business days.

02

Ship — we can arrange it

Shipping, freight, and logistics handled by DCI, both directions. Mine-site and marshaling-yard pickups are routine.

03

Treat & record

One continuous ~72-hour cycle: controlled descent, an extended soak at −300 °F, and an in-chamber temper to +200 °F. Every job carries its unbroken temperature record.

04

Verify & return

Hardness and XRD retained-austenite checks in our lab on request, then parts return to you — same dimensions, same fit.

How big can you go?

Up to 45,000 lb (20,400 kg) in a single load — the largest deep cryogenic treatment chamber in the world, 9.5′ × 7′ × 18.5′ — and up to 120,000 lb (54,431 kg) per month as a standing monthly service. Our first U.S. mining order totaled 48,000 lb.

Smaller orders may be batched with other scheduled jobs. No part is too small to quote or process.

Mining & aggregates services

Red crusher mantles lined up on the roller bed inside a DCI chamber
DCI photo · mantles in the chamber

Why do reliability and maintenance teams specify DCT?

Because it lengthens the interval without touching anything else: no change to the OEM part, the work package, the install procedure, or the shutdown scope — and it stacks with the heat-treat spec you already buy.

One-time, permanent

Through the whole section

DCT changes the microstructure through the entire cross-sectional area — not a coating that wears off. Its effect lasts the life of the part: a treated liner is still a treated liner at its last inspection, and reground tooling is still treated tooling.

Nothing to re-engineer

Same part, same spec, same work order

No new supplier, no design revision, no new procedure for the crew. Treated spares drop into the same install on the same PM date; in a trial, the only additions to the work package are a tag and a position map, plus the wear measurements you'd take at inspection anyway.

Works with heat treatment

After heat treat, not instead of it

DCT runs downstream of conventional heat treating and complements it — a finishing step on a part already made to spec, reaching through the full cross-section rather than the surface alone.

Get a number for your parts

Quotes in two business days · (720) 347-8886 · how pricing works

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