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Research lab · Longmont, Colorado

The only research lab in the world dedicated to deep cryogenics

DCI's research lab is dedicated exclusively to deep cryogenics: X-ray diffraction, hardness and conductivity testing, LIBS material analysis, metallurgical microscopy, and ASTM G81 gouging-abrasion testing — the instruments that turn "trust us" into measured, repeatable results that demonstrate that the technology works.

Optical surface profiler with a 3D surface map on screen
DCI lab · SWLI surface profiler

What does the lab do for our customers?

Three jobs: 1) verify treatments (X-ray diffraction measures retained-austenite conversion and residual stress; hardness testing confirms properties, before and after, on request), 2) analyze wear and failure (microscopy, LIBS alloy identification, and ASTM G81 abrasion testing), and 3) optimize treatment recipes — the time-temperature profile is customized per alloy class, and this lab is where those recipes come from.

How do we test — and why should you trust a vendor's lab?

By measuring things that can be re-measured. Retained austenite percentages from XRD, hardness numbers, wear-scar mass loss under ASTM G81 gouging abrasion — every method is standard, documented, and repeatable by any third-party lab you choose. Field results use your own metric, measured by you: the Coeur validation was measured by the mine, not by us.

What's in the lab?

Lab and facility instruments
InstrumentWhat it measures
Proto iXRD X-ray diffractionRetained austenite percent and residual stress (ASTM E2860) — the core before/after treatment measurement
Olympus BX-53 metallurgical microscopeMicrostructure to 1,000× — carbides, phases, defects
Oxford Vulcan LIBS analyzerAlloy identification and material composition
Cimetrix Leeb & ultrasonic hardness testers · DigiRoc DR3Hardness on parts of any size, in the shop or on castings
DCI ASTM G81-97(a) gouging abrasion testerStandardized high-stress abrasion wear testing — field-validated against granite crushing
Fischer Sigmascope & FerritescopeEddy-current conductivity; magnetic-induction ferrite/martensite fraction
Filmetrics white-light interferometerSurface finish analysis
Fluke thermal-imaging IR cameraThermal profiles during cycles and in service
MICA™ multi-physics softwareDCI's Material Improvement Computer Application — cycle modeling and analysis
Metallographic prep: Pace 2000T polisher-grinder, Kalamazoo K12-14 precision saw, Roland CNC engraver, precision lab scale (0.002 g)Sample preparation and wear-mass measurement

Who has the lab worked with?

The research trail runs through NRC-IRAP-funded manganese steel work with Innotech Alberta, TRIP/TWIP mechanism research with the University of Alberta, SEM/EBSD analysis under an NSBI grant, an IOSI grant with the University of Alberta on shovel teeth and crawler shoes, and an invitation to Oak Ridge National Laboratory's neutron-scattering program. Full research history →

That work reaches the journals: two 2026 papers co-authored with the University of Alberta's IOSI program — carbide precipitation in treated martensitic shovel-tooth steel (Scientific Reports) and twinning-assisted toughening of high-manganese steels after treatment (Metallurgical and Materials Transactions A). The evidence page →

The lab also anchors DCI's engineering-standards work: draft engineering standards for deep cryogenic treatment (2020) and the ETCSA-certified DCT certification mark (USPTO reg. 6778168).

X-ray diffraction head positioned over a steel sample
DCI lab · XRD
Metallurgical microscope with a live micrograph on screen
DCI lab · metallurgical microscope
Have a worn part you can't explain?

Wear and failure analysis is how many customers start with DCI — send the part, get the reason.

Ask the lab